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Our Journey of Innovation

From the beginning, our focus on innovation has driven us forward. Explore the pivotal moments that have defined our success and commitment to aerospace excellence.

2007
2007

PROJECT INITIATION

Jordi Brufau joins Applus as the director of laboratories and starts a collaboration with Airbus. A joint project begins to develop the roll-forming process for manufacturing high-quality curved stringers for the Airbus 350-1000.

2007-2012
2007-2012

CHALLENGES WITH ROLL-FORMING

Despite significant improvements, the roll-forming process couldn't completely eliminate wrinkles in double-curvature parts. Airbus decides to abandon the project, but Applus continues its research

2013
2013

BIRTH OF GLIDE FORMING

Applus develops the concept of Glide Forming, which applies biaxial tension to eliminate wrinkles even in double-curvature parts. The process is patented with special recognition for its inventive capability.

2014
2014

TECHNOLOGY EXPANSION

The Glide Forming patent extends to Europe and other countries. With ABB’s collaboration, an 18-meter robotic machine is built to manufacture demonstration parts, and the process is showcased at JEC, becoming a finalist for the innovation award.

2015-2018
2015-2018

COLLABORATION WITH INDUSTRY

Applus works with many clients, including Airbus, Boeing, Bombardier, Comac, and other international aerostructure suppliers. Glide Forming technology is widely known and tested in the fabrication of various parts.

2018
2018

BOEING 777X PROJECT

Boeing purchases a 42-meter Glide Forming machine from Applus to manufacture stringers for the Boeing 777X wings. The machine is installed at Boeing’s Seattle facility, where the manufacturability and repeatability of complex stringers, ranging from 15 to 42 meters in length, are successfully tested.

2019
2019

PRODUCTION HALT DUE TO 737 MAX INCIDENT

Following the 737 Max accident, Boeing decides not to introduce new processes for 777X production, opting for manual stringer manufacturing instead. Airbus similarly pauses new aircraft development to focus on existing models.

2020 ONWARDS
2020 ONWARDS

APPLICATIONS IN NEW PROJECTS

Despite the halt in new commercial aircraft development, Glide Forming continues to be used in R&D projects with clients such as Airbus, Bombardier, and others. The industry prepares to integrate this technology into more sustainable and efficient aircraft.

NEAR FUTURE
NEAR FUTURE

PREPARING FOR NEW PROGRAMS

The aerospace sector is gearing up for the next wave of sustainable carbon-fiber aircraft development, where Glide Forming will play a crucial role in manufacturing wings and fuselages. Applus is focused on being ready to demonstrate and certify the technology for these new programs.

Glide Forming is a revolutionary process for manufacturing aircraft components, offering superior quality and efficiency

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  • info@glideforming.com
  • Av. Universitat Autònoma, 23 (08290) Cerdanyola del Vallès

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